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Metrology Glossary: RTD Simulator

What Is A RTD Simulator?

A RTD simulator mimics the function of a resistance temperature detector (RTD), which measures temperature by tracking changes in a metal’s electrical resistance. These simulators, using wire windings or thin-film, recreate the resistance shift seen in RTDs. Wire windings involve wrapping a high-temperature coefficient of resistance (TCR) metal wire around a mandrel, while thin-film consists of depositing a TCR metal film on a substrate. A potentiometer or variable resistor governs the simulator’s resistance, aligning it with a RTD’s resistance at a specific temperature. By substituting the RTD with the simulator in a temperature control system, it acts as if monitoring the actual RTD, making it valuable for testing and calibration purposes.

What Are RTD Simulators Used For?

  • Testing and Calibration: RTD simulators streamline the testing of temperature control systems, sparing the need for physical RTDs. They efficiently replicate diverse temperature scenarios, ensuring a thorough assessment of system responsiveness and accuracy. This accelerates issue identification, guaranteeing optimal performance before real-world deployment.
  • Development and Debugging: RTD Simulators are often used for temperature measurement circuit development. They enable engineers to assess functionality and accuracy by injecting simulated resistance values, expediting development cycles and simplifying troubleshooting without relying on actual temperature changes.
  • Research and Development: In fields like thermal engineering and material science, RTD simulators are crucial. They provide researchers with a controlled environment to study RTD behavior, fostering innovation in temperature measurement and control technologies.

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Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.