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Automation Glossary: PLC (Programmable Logic Controller)

What Is A PLC?

A PLC, or Programmable Logic Controller, is a specialized digital computer used to manage machines and processes, particularly in industrial settings. Built to endure tough environments, such as extreme temperatures, vibrations, and electrical interference, PLCs are robust industrial computers. They function by storing programmable instructions in memory, which are executed repeatedly in cycles. These instructions control the operation of various input and output devices, including sensors, motors, and actuators. Due to their flexibility, PLCs are employed to automate an array of tasks, ranging from basic on/off functions to more intricate sequential control systems.

What Are PLCs Used For?

Manufacturing

  • Assembly Lines: Operating robotic arms, conveyor belts, and machinery for efficient product assembly.
  • Machine Tools: Automating production with CNC machines, lathes, and milling machines.
  • Packaging: Managing packaging systems, labeling processes, and sealing equipment.

Process Industries

  • Chemical Plants: Controlling chemical reactions, regulating temperature, pressure, and flow rates.
  • Power Plants: Overseeing power generation, distribution, and efficient energy use.
  • Water Treatment: Automating purification steps like filtration, disinfection, and chemical dosing.

Other Industries

  • Automotive: Assisting vehicle manufacturing and testing, including engines and assembly lines.
  • Food and Beverage: Overseeing food processing, ensuring proper packaging, and streamline distribution.
CJ2 programmable logic controller

Related Terms

Glossary Tags

Calibration and Test Methods

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In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.