Improving Quality, Raising Efficiency, and Reducing Risk With the OGP M-Series
It’s no secret that in the industrial world, manufacturers are being asked to do more with less. At Cross, it’s a story we see time and time again: the one person with the knowledge base for a certain machine leaves, so now that machine is gathering dust. As this is becoming more and more common, in the world of metrology it’s becoming increasingly difficult to find qualified personnel needed to perform complex inspections. Compounding this challenge is the need for operations to maintain high quality standards, continuously improve efficiency, and reduce operational risks.
At Cross Company, we understand these challenges and are here to help. With the OGP SmartScope M-Series, we’re able to offer a solution that aligns perfectly with our key value drivers of Improving Quality, Raising Efficiency, and Reducing Risk in your operation.
Countering A Shrinking Knowledge Base
A challenge facing many in the metrology industry is finding the expertise needed to perform complex inspections or interpret inspection results accurately. And many are finding this to sometimes be a challenge.
As a result of this increasingly difficult task, there has been a push for systems that are able to simplify the process. Essentially, machines that allow users to walk up, put a part on the scanner, and get answers. While we won’t argue with the fact that many of these systems are easy to use, many also have certain drawbacks. Primarily, they often fall short in the realm of actually providing actionable insights. For example, they may be able to tell you a part is out of tolerance, but won’t provide the information necessary to fix it. In a situation where getting that part back in tolerance may be imminently achievable, this doesn’t raise efficiency or improve quality.
Situations like this are where OGP M-Series 3D multisensor metrology systems shine. They are able to bridge the gap between ease of use and precision results, allowing companies to streamline inspection processes while ensuring accurate, reliable results. These systems are giving rise to higher output, increased repeatability, and faster cycle times through advanced, customizable capabilities. For instance, the consistent light levels when changing magnification on these devices makes programming significantly more efficient, with minimized operator variability.
OGP M-Series and Cross Company
Our mission at Cross Company is to help our customers improve quality, raise efficiency, and reduce risk. And the OGP M-Series line is a perfect example of how we deliver on that promise.
The IntelliCentric lens system of the M-Series enables measurement of more parts with higher repeatability and better accuracy. This lens system allows for ultra-high-resolution imaging, enabling the capture of features previously considered difficult to measure. This also enables earlier defect detection, allowing manufacturers to reduce scrap and improve overall product quality (which translates to real cost savings). This is how quality can be improved.
A stand-out feature of the M-Series is its speed. Traditional systems with mechanical zoom cells require time to ramp up and down, which slows the inspection process. With the M-Series, a fixed zoom cell with virtual zoom technology is used, allowing for instantaneous measurements. This means less time is spent measuring parts, leaving more available for production. This means manufacturers can measure more parts in less time, allowing them to do more. This is how efficiency is raised.
Cross Company offers one-on-one training tailored specifically to individual parts, ensuring that operators can confidently use the system. Additionally, for companies without in-house metrology expertise, we can program the system as a service, providing a turnkey solution that minimizes the risk of errors. Having a system tailored to the specific parameters of an operation is how we reduce risk.
How The M-Series Solves Metrology Problems
While the OGP M-Series offers a significant improvement in speed and accuracy, its benefits are not only limited to improved speed and accuracy. The M-Series also provides a solution to many real-world problems faced by operations relying on a significant knowledge base or struggling to find qualified inspection personnel.
The M-Series offers a way to maintain high-quality standards without requiring extensive training. As it becomes more and more difficult to find qualified inspection personnel, systems like the OGP M-Series can solve many potential problems in a wide range of operations. Its advanced capabilities, such as the ability to operate quickly on the Z-axis and handle complex inspection routines, make it a versatile tool for a wide range of applications. Further, Cross is able to provide programming for the machine as a service based on the exact needs of production processes. Then we can provide the training necessary to ensure personnel are up-to-speed on machine operations.
By reducing inspection times and streamlining inspection processes, the M-Series can also help manufacturers optimize their resources. For example, instead of needing three systems to handle inspections, a company may be able to achieve the same results with just two systems, saving both time and money.
How Can Cross Company Help?
At Cross Company, we pride ourselves on being problem solvers. When you partner with Cross, you’re not just getting a product, you’re getting a team dedicated to helping you succeed. From initial demos to personalized training, we work closely with our customers to ensure they get the most out of their investment.
The OGP M-Series is more than just a metrology system. It’s a tool that empowers manufacturers to overcome industry challenges, improve their operations, and stay competitive in a rapidly changing market. Whether you’re in Alabama, Georgia, Mississippi, or anywhere else in our territory, we’re here to help you take your inspection processes to the next level.
