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Metrology Glossary: Loop Calibrator

What Is A Loop Calibrator?

A loop calibrator is a portable instrument used for calibrating and diagnosing 4-20 mA current loops. These loops find frequent application in industrial process control systems for transmitting signals from sensors and transmitters to controllers and other equipment. Loop calibrators are capable of gauging the current within the loop, providing a predefined current to the loop, and replicating the signal generated by a sensor or transmitter. These capabilities enable technicians to confirm the proper functioning of devices within the loop and make necessary adjustments without interrupting the ongoing process.

What Are Loop Calibrators Used For?

The loop calibrator is an indispensable tool that has multiple applications within process control systems. In terms of calibration, it verifies the accuracy of current readings from sensors and transmitters in the loop, while also fine-tuning the operation of current-powered devices to optimize their performance. In diagnostics, the calibrator troubleshoots malfunctioning devices by isolating and testing individual components, identifying issues such as faulty connections, wiring discrepancies, or equipment calibration problems. Its proactive diagnostic capabilities help prevent disruptions in process operations by addressing potential problems before they impact efficiency. Loop calibrators are also used for maintenance by conducting preventative checks on loop components, ensuring optimal functionality, and calibrating devices during routine procedures. Comprehensive documentation of calibration results adds an essential layer for future reference and regulatory compliance, making the loop calibrator an essential tool for maintaining consistency and reliability in complex process control systems.

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Further Reading

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Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.