100% Employee Owned, Founded 1954

Control System Software and Hardware Upgrades

Cross Company Control System Upgrades

For many manufacturing and industrial operations, Distributed Control Systems (DCSs), Supervisory Control and Data Acquisition (SCADA) software, and process controls are a necessary part of a successful production process. Being able to rely on their continuous operation is critical to operational performance and to meeting production goals. That’s why it’s so important that both the software and hardware of your process control system be up-to-date.

At Cross Company Process Solutions, we recognize the importance of regularly updating the hardware and software of your industrial process control system. Having an updated system increases efficiency, protects your systems from cyber threats, and keeps your facility running. If you’re utilizing a legacy system or just haven’t performed a control system audit recently, Cross can help.

Top Considerations for Control System Upgrades

There are three core categories to focus on when considering process control system upgrades: cost, new technology, and security.

In terms of cost, obsolescence is a major concern for many manufacturers. In fact, one of the primary drivers for many is control system obsolescence. Much industrial manufacturing software relies on specific operating system versions or particular hardware, making them incompatible with newer versions. Many manufacturers think that the switch isn’t worth it due to the cost or time commitment. This goes hand-in-hand with new technology considerations too. While cost may be saved in the short-term, not adapting newer technology ultimately puts operations in a weaker position long-term.

The final consideration is industrial security. The proliferation of cybersecurity threats necessitates vigilant measures. Security vulnerabilities in legacy systems, especially older versions of software platforms, can expose organizations to significant risks. Encryption and other security measures should be prioritized. Cross can help protect your operation from bad actors with updated security measures for industrial software and hardware.

Threat protection

Long-term protection

Patch security vulnerabilities

Update legacy systems

Avoid obsolescence

Creating Value Through Upgrades

Upgrading control systems presents an opportunity to embrace modern systems and advanced technologies. These upgrades empower organizations to benefit from

Software Modernization

Leveraging cutting-edge software platforms to enhance efficiency and connectivity.

Integration Potential

Capitalizing on integration opportunities within and outside the plant floor.

Streamlined Operations

Transitioning from outdated practices to modern, streamlined processes.

Cross Company Process Certifications

refinery

How Process Control System Security Upgrades Mitigate Risks

Neglecting to update process control system software and hardware exposes organizations to a multitude of cybersecurity risks that can have far-reaching consequences. In an ever-changing industrial marketplace, staying ahead of potential vulnerabilities is paramount. Some of the risks of not updating vulnerable control systems include

Vulnerability to Cyberattacks – Systems that are out-dated or legacy frequently lack the security features typically present in modern industrial software or hardware. This makes them more attractive targets for cybercriminals. Without adequate protection, your systems can be exploited for weaknesses, leading to data breaches, system disruptions, and potential financial losses.

Inadequate Data Protection – Attacks on facility security can compromise more than just operational continuity. Older systems may be missing encryption or multi-factor authentication, leaving sensitive data or production information susceptible to theft or tampering.

Weakest Link in the Chain – A security chain is only as strong as its weakest link. In industrial networks, legacy systems or older software platforms with security vulnerabilities represent that weak link. Cybercriminals often target these vulnerabilities, making it crucial to upgrade and bolster the entire security ecosystem.

Why Cross Control System Software and Hardware Upgrades?

At Cross Company Process Solutions, we understand the critical importance of industrial cybersecurity for industrial manufacturing operations. As your trusted partner, we provide comprehensive cybersecurity solutions tailored to the unique needs of your industrial process facility. Our expertise in understanding the complex relationship between operational technology (OT) and information technology (IT) allows us to deliver robust protection against cyber threats while ensuring uninterrupted production.

We understand that cybersecurity is more than just a checklist. It’s a continuous process of anticipating and adapting to change. Our primary goal is to safeguard your future, ensuring that your industrial processes remain secure, reliable, and efficient as you grow and expand.

By fortifying your cybersecurity posture, you empower your organization to innovate, optimize processes, and remain agile in the face of changing market demands. Your success is our success, and together, we can navigate the digital age securely and seize new opportunities while mitigating risks.

main cross process solutions office knoxville tn

Related Solutions for Process Applications

At Cross, we offer much more than just industrial control system hardware and software upgrade solutions. We can also provide the solutions our process manufacturing partners need to succeed. Check out our other process solutions equipment and see for yourself.

See How Our Process Solutions Team Can Help Improve Quality, Increase Efficiency, And Reduce Risk.

Contact our Team

Hang Tight! We're Searching... Searching... Searching...

We’re looking through thousands of pages to find the most relevant information.

In the meantime, enjoy these fun facts…

Did you know… Cross Company is an ESOP (Employee Stock Ownership Plan). Our ESOP started in 1979 and as of 2006, we are 100% employee-owned! Learn more about our ESOP and how that benefits both team members and our customers.
Did you know... the precision measurement group at Cross was founded in 1939 by our current CEO's grandfather, Jim King. That's a whole lot of calibration!
Did you know... A fingerprint weighs about 50 micrograms. We know, we weighed it! The residue left from a finger can actually make a difference in weight results which is why we wear gloves when we calibrate weights. For reference, a sheet of paper is about 4.5 grams, that’s 4.5 million micrograms.
Did you know… Cross Company has grown significantly since our start in 1954. Over the years we've acquired 26 companies! Today, our five groups have expertise in everything from industrial automation to precision measurement, and industry knowledge going all the way back to 1939.